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Designed to communicate with multiple Array sensor systems distributed across different wellbore intervals

The DataSphere Array system is the next step in the evolution of DataSphere permanent monitoring suite. The technology is built upon the reliability of ROC™ gauge hybrid technology and provides greater system customization by deploying multiple discrete sensors across challenging wellbore regions. 

A system comprised of conventional gauges can communicate with multiple Array sensor systems distributed across different wellbore intervals. Each Array system provides discrete real-time annular downhole distributed multi-point temperature and pressure monitoring data. The Array system incorporates no cable terminations, which reduces installation time and eliminates risks associated with multiple terminations. Furthermore, the Array system uses internal short circuit protection circuitry that minimizes system line takedowns. 

Applications

  • ICD efficiency monitoring 
  • Production monitoring 
  • Injection monitoring 
  • Field reservoir monitoring 
  • SmartWell® completion system optimization 
  • Artificial lift/gas lift optimization 
  • Pressure gradient monitoring

Features

  • Can be deployed standalone 
  • Up to 50 sensors per array 
  • ROC-MODBUS communication protocol 
  • Designed for harsh environments up to 16,000 psi and 175°C
  • AWES qualified
  • Reduced OD design 
  • Multi-drop capability on single core tubing encased conductor (TEC)
  • Hermetically sealed electron beam-welded design

Benefits

  • Quartz-sensors provide high accuracy and resolution and low drift 
  • Can be deployed across the sandface for greater reservoir inflow/outflow understanding 
  • Reduces rig time through faster installation times (up to eight hours saved per gauge) 
  • Reduces need for cable terminations 
  • Eliminates requirement for gauge mandrels in annular sensing applications

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Testing

The individual sensor design has gone through the Design for Reliability process, which includes a Highly Accelerated Lifetime Test (HALT) program. This program is a series of controlled environmental stresses designed to ensure that stringent criteria are met for thermal shock, mechanical shock, vibration and thermal aging. During manufacture, all gauges are also subjected to Environmental Stress Screening (ESS) to highlight any defect in functionality prior to installation at the well site. This method of screening has proven to be far more effective than "burn-in" techniques. 

All of the individual sensors that make up the DataSphere Array system are independently calibration-checked in our manufacturing facility. During Factory Acceptance Testing (FAT), the DataSphere Array sensor welds are pressure tested for integrity as the array is being built and spooled onto the final drum.

DataSphere Array system
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DataSphere Array system designs

  • Quartz transducer and hybrid technology 
  • ASIC technology 
  • Maximum 175°C operating temperature 
  • Can be used in conjunction with existing gauges 
  • Improved shock and vibration performance 
  • 0.625-in. OD ultra slim design  
  • Less than 7-in. length per sensor 
  • Does not need a gauge mandrel to be deployed 
  • Short-circuit protection per sensor, prevents line takedowns

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